Welding Safety Rules (2024)

  • Shop staff approval is required before using any welding equipment.
  • Welders, assistants, and anyone else in the welding area shall wear glasses or shields of recommended shades during welding operations.
  • The welder is responsible for erecting a screen around the welding area to protect other personnel in the shop from eye injury.
  • Inspect all welding equipment to be used, prior to each use, for possible damage.
  • Avoid handling oxygen bottles with greasy hands, gloves or rags. Fatal explosions have resulted from this cause.
  • Always strap tanks to a welding cart or a fixed object. Never allow a gas cylinder to be free standing. Replace the safety cap on all cylinders when not in use.
  • When arc welding, make sure work and/or work table is properly grounded.
  • Do not arc weld in a wet area.
  • Be alert to possible fire hazards. Move the object to be welded to a safe location, or, remove all flammable materials from the work area.
  • Never weld in the same area where degreasing or other cleaning operations are performed.
  • Keep suitable fire extinguishing equipment nearby and know how to operate it.
  • Shut off the cylinder valves when the job is completed, release pressure from the regulators by opening the torch valves momentarily, and back out regulator adjusting valves. Never leave the torch unattended with pressure in the hoses.
  • Utilize all protective equipment and clothing. Do not arc weld with any part of the body uncovered, the arc light is actinic light (excessive ultraviolet) and will cause burns similar to severe sunburn.
  • Never weld inside drums or enclosed spaces without adequate ventilation, or, the use of airline respirators or self-contained breathing apparatus.
  • Check the ventilation system before starting to weld and periodically thereafter to insure adequate performance. Welding fumes should not be allowed to get into the rest of the shop working areas.
  • Never cut or weld any container that has held explosive or flammable materials. Use prescribed methods for cleaning or flooding.
  • Never use wrenches or tools except those provided or approved by the gas cylinder manufacturer to open valves. Never use a hammer to open or close valves.
  • Abide by any other safety measures required for each particular type of welding.
  • Allow for proper ventilation when brazing or soldering. The fluxes are acidic and toxic.
  • Do not weld on painted, galvanized or greasy, oily metals. Not only can the fumes be toxic, but the welds will not be satisfactory and will fail in use.

Safety goes beyond a set of information and rules to memorize. Safety is a culture. You live it by learning it, and learn it by living it ... so that you and others can go on living. SAFETY is very important!

Welding Safety Rules (2024)

FAQs

What are the OSHA safety requirements for welding? ›

Welders shall place welding cable and other equipment so that it is clear of passageways, ladders, and stairways. Selection. Helmets or hand shields shall be used during all arc welding or arc cutting operations, excluding submerged arc welding. Helpers or attendants shall be provided with proper eye protection.

When arc welding, one should wear ________.? ›

Always wear protective clothing suitable for welding. Wool or cotton clothing, high top leather shoes, gauntlet gloves, welding apron or leathers, and leggings are recommended. DO NOT wear clothing made of synthetic fibers when welding. Some synthetic fibers are highly flammable.

What is the number one rule in welding? ›

1. Ensure the cleaning of the material and place to be welded. Before starting any welding procedure, make sure that everything is free of impurities. Contamination damages the final result.

What are the never rules in welding? ›

Never cut or weld any container that has held explosive or flammable materials. Use prescribed methods for cleaning or flooding. Never use wrenches or tools except those provided or approved by the gas cylinder manufacturer to open valves. Never use a hammer to open or close valves.

What is proper PPE for welders? ›

Eye, face, hand/arm, head and body protection (leather gloves, leather apron, gauntlets, safety glasses with side shields, welders helmet or welders goggles) are required that are appropriate to the potential hazards encountered during welding, cutting, brazing, soldering, grinding or other spark producing operations.

What are five potential welding safety hazards to avoid? ›

Safety hazards from these operations include burns, eye damage, electrical shock, cuts, and crushed toes and fingers. Many of these can be controlled with proper work practices and personal protective equipment (PPE).

What are five OSHA safety requirements? ›

Examples of OSHA standards include requirements for employers to: • provide fall protection; • prevent trenching cave-ins; • prevent exposure to some infectious diseases; • ensure the safety of workers who enter confined spaces; • prevent exposure to harmful chemicals; • put guards on dangerous machines; • provide ...

Can you weld while standing in water? ›

Always keep the hands and the body dry during a welding operation. Avoid standing in water, on wet surfaces, or working with wet hands or wearing sweaty garments. Do not dip energized (hot) electrode holders in water.

Is it safe to weld against concrete? ›

SAFE OPERATION OF THE WELDER

Welding should never be done directly on a concrete floor. Heat from the arc can cause steam to build-up in the floor which could cause an explosion.

Does welding require mask? ›

Use suitable respiratory protective equipment (RPE)

use an FFP3 disposable mask or half-mask with P3 filter ( PDF ), for work of up to an hour.

What not to do while welding? ›

To avoid secondary voltage shock, welding operators should wear dry gloves in good condition, never touch the electrode or metal parts of the electrode holder with skin or wet clothing and be sure to insulate themselves from the work and ground, keeping dry insulation between their body and the metal being welded or ...

What is the hardest position in welding? ›

Overhead. This is one of the most challenging and dangerous welding positions.

What are 3 safety rules for welding? ›

To practice safe welding, welders should study and stay updated on safety procedures, protect themselves from fumes and gases, take precautions against electrocution, check their equipment, avoid clutter, know their environment, dress appropriately, wear the right personal protective equipment (PPE), avoid stress ...

What are 10 safety rules in a workshop? ›

Here are 10 crucial workshop safety rules and tips to keep your workshop safe:
  • Adequate Training and Emergency Procedures. ...
  • Equipment Inspection. ...
  • Protective Gear. ...
  • Controlled Access for Individuals. ...
  • Housekeeping. ...
  • Emergency Procedures. ...
  • Fire Safety. ...
  • Proper Ventilation.
Dec 27, 2023

What is a safe working procedure for welding? ›

Keep the welding equipment, work area and your gloves dry to avoid electric shocks. Ensure electrode holder and work leads are in good condition. Start the fume extraction unit before beginning to weld. Ensure other people are protected from flashes by closing the curtain to the welding bay or by erecting screens.

What is the safety factor for welding? ›

Safety Factor of Statically Loaded Weld Joints
Weld type, loadingn S
Butt welds loaded with bend1.5 ... 2.0
Butt welds loaded with shear2.0 ... 3.0
Butt welds loaded with loading1.4 ... 2.7
Fillet welds loaded in the plane of joining the part2.0 ... 3.0
5 more rows

What are the general safety precautions? ›

The Basics of Safety
  • STAY ALERT - and stay alive. ...
  • WEAR THE RIGHT CLOTHES - work clothes should fit properly. ...
  • USE THE RIGHT TOOLS - if you need a hammer, get a hammer. ...
  • LEARN HOW TO LIFT - Lifting takes more than muscle; it is an art.

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